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A
highly respected designer and manufacturer of power generation equipment.
Following the privatisation of the UK power generation industry, this
company needed to substantially reduce its costs and lead times in order to
compete in the global markets it now faced. A traditional engineering
business, the company was functionally organised, engineering led, and
suffered from a change resistant workforce. One of our people was at
the focal point of what was to be a total reengineering transformation for the company.
This consultant led a joint project team in a focused study to assess the
opportunities for improvement in front end, and manufacturing functions.
The study, carried out over a short period, consisted of: the
mapping of existing tendering, engineering, manufacturing, and support
processes; a full physical workflow analysis of manufacturing; the
generation of an inventory holding map; a review of direct material spend
and sources of supply; an assessment of the scope for product
standardisation. As a result of the study a clear picture emerged of
the major opportunities within manufacturing, as well as a blueprint for change
for the business as a whole. Virtually all recommendations were
implemented, enabling the company to meet its targets for lead-time and cost
reduction. Subsequently the company was able to win significant
contracts against major global competition. Senior group management were so
delighted with the results achieved that further transformations were
undertaken at other group operations |