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A leading pharmaceutical company with
extensive global manufacturing operations was suffering rising
manufacturing costs and squeezed margins. The company had an urgent need to
change its manufacturing and supply strategy, cut costs, and realign to
changes in its product portfolio and markets. The company's network of
plants had grown through merger and was no longer integrated globally. Critical factors for this company were speed of product introduction, the
ability to rapidly ramp-up volumes at drug launch, absolute security of
product supply, and strict regulatory compliance. One of our people
facilitated a company team in the development of a new global manufacturing
and supply architecture. The aim was to achieve a substantial reduction in
the number of manufacturing operations, thereby reducing cost. Site
capability and roles were assessed, future plant capacities were detailed,
cost impacts assessed, and revisions to the product / market supply matrix
developed. The strategy created for retained sites realigned operations
as product centres of excellence, focused on different stages of the product
lifecycle. The work revealed opportunities to reduce the number of
manufacturing operations by half without compromising output volumes, or
security of supply |